All functions are designed to provide a complete solution for meeting process reliability and traceability. Zoller’s presetting products include hardware for tool presetting, measuring, automated inspection, and software. The system then prints the tool data or exports it to an RFID chip. As a safety feature, the operator must manually start the press-in cycle to ensure hands are clear of the machine. The system then measures the cutting tool, presses it in and measures again to attain the final assembled measurements. When an operator presets a tool, he places it inside a collet, then into the presetter, selects the correct preset information in the software, and initiates the system.
Shops create profiles for each cutting tool used and specify parameters, such as gage lengths and diameters. In operation, the Venturion 600 provides easy, simple navigation in terms of input and operation. What Makes the Venturion System So Powerful? Large production companies-often in the automotive and aerospace sectors-require the consistency and speed that only highly repeatable automated presetting systems can deliver,” said McHenry. “The marriage of advanced automated presetting technologies with that of powRgrip further expands powRgrip’s application reach, especially in production line manufacturing environments.
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Zoller Venturion 600 with Rego-Fix powRgrip delivers automatic presetting without manual intervention. High-torque powRgrip collet clamping technology operates with less than 3 μm of runout as well as dampens vibrations to achieve excellent surface finishes in high-speed machining applications. Venturion 600 with powRgrip is capable of high-precision clamping/unclamping, measuring, and presetting of tools of all types. “In working closely with our customers, we realized there was a high demand for the use of the powRgrip technology as part of an automated presetter system,” said McHenry. “Called the Venturion 600 with powRgrip clamping, the system virtually eliminates the need for any operator intervention and, thus, significantly increases tool presetting speed, precision, and repeatability,” said David McHenry, Rego-Fix engineering and technical manager. Both companies have developed an innovative approach to automated tool presetting and measuring system. Automated Presetting Sets Shops Up for SuccessĪutomated presetting that reduces cycle times and ensures accurate offset measurements without time-robbing manual intervention has resulted from a recent collaboration between Rego-Fix Tool Corp. The ultimate goal of presetter technology is to keep spindles turning and not leave machines sitting idle. Capture of measurement data and direct loading into machine NC controls are facilitated by camera systems, lasers, and RFID and machine readable chips providing seamless automatic data communications. Presetter technology has evolved to minimize errors caused by operator interpolation and transcription.
The real differences from model to model are found in the construction, size of tools handled, use of sophisticated imaging technology, and availability of postprocessing and RFID communications capabilities, both of which are becoming more important. Presetting models from entry-level basic machines to the latest sophisticated automated systems measure tool length, radius or diameter, angles and radii, among others. “That is remarkable for an investment in non-chipmaking technology.”įor their part, suppliers of precision presetting technology have kept pace with the requirements of everything from the smallest job shops to high-volume production houses. “One survey I’ve seen identified presetting technology at the top of the buying equipment wish list for 2017,” said Holden. According to Brendt Holden, president, Haimer USA (Villa Park, IL), these benefits include minimizing idle time and rejects, reducing tool costs, increasing process reliability in production, improving tool life, and ensuring consistent product quality. Larger shops have generally recognized that presetting tooling delivers significant quantifiable results. The value of off-line tool presetting-rather than stopping machine spindles to touch off tools as machines sit idle-continues to prove itself invaluable, especially to the smallest first-time user shops.
You don’t have to look too far to find tooling presetters that fit the machining requirements of just about any size shop. Visual display of tool measurement on a Makino iQ300 micromachining center generated by the MIDA Diamond VTS
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